Ecs tuning has made it simple to find the perfect fuel system components for your car. From memory, heres a summary of what the book contains. Checked oil on dipstick which was fine but then on motorway oil light started flashing butbefore i could pull over. There are basically two zetec engines zetec s 1400,1600,1700, used in fiestas,pumas etc can produce serious power, but tuning parts not cheaply available. Pumaspeed performance, focus rs, st performance tuning focus rs mk2 2009 parts, focus st 225, fiesta st, performance upgrades, tuning. As you probably know, theres a brandnew four cylinder ford engine in town. And, if all you wanted was a good high powered plant, you could do the dirty and switch to hnda power then all youd need is only around five grand for a basic vtech unit. The power is produced by a naturally aspirated engine of 1. What this intends to us is it doesnt take much to tune the duratec to around 200bhp, at which indicate, you ought to switch the poles and cylinders to more reliable segments.
Datalogging of the engine sensor data during a wide open throttle run reveals the actual air consumption. It pays to use good quality performance parts and sadly each performance. Beside the garrett gt3071r turbocharger, the kit contains a top mount manifold, a down pipe kit, a bosch 044 fuel pump with. Well, youd probably be surprised that its not a great deal bigger than the xflow. Van aaken used to do the conversion on a diy basis but recently discontinued it. Designing and tuning highperformance fuel injection system by greg banish and performance fuel injection systems hp1557. Whether youre replacing oem parts or building a highflow fuel system for a performance car, ecs tuning has pumps and injectors from respected names like bosch, siemens, and genesis. A please see my other listing a dont hesitate to contact me in order to arrange a visit to view the item in oldbury before. It is a musthave for tuners and calibrators and a valuable resource for anyone who wants to make horsepower with a fuelinjected, electronically controlled engine. The series 3 zetec r has either 16v zetec or zetec r cast in to the top of black acrylic coated and more rounded cam cover. The 16v head was developed by yamaha and based on a redesigned cvh block.
Ford has now changed this brand name for the engines used in the new fiesta. Its a phase 1 1800 silvertop, which i bought off ebay when the bottom end of the previous one went bad. Whilst there isnt a massive difference in power there is a noticable difference in torque. Tts are proud to announce its new supercharger kit to fit on the ford 2. As tools for tuning modern engines have become more powerful and sophisticated in recent years, the need for indepth knowledge of engine management. This book takes enginetuning techniques to the next level.
This powerplant features double overhead camshaft valve gear, 4 cylinder layout, and 4 valves per cylinder. Just finished dyno tuning my 204,000 mile 2002 ford focus, here are the results. Zetec e 1600,1800 2000 iron block,pretty tuneable, but superceded by duratecs these days. I am wondering if some of following fault are common. Modern engine tuning achieves this end, and presents engine tuning as an art as well as a science. Vat please don t hesitate to contact us on the phone number above or click here to email.
Performance figures are based on the 2000cc engine, however, the kits also apply to 1600cc and 1800cc engines. As tools for tuning modern engines have become more powerful and sophisticated in recent years, the need for indepth knowledge of engine management systems and tuning techniques has grown. This performance kit makes the dream of car racing come true. Greg banish is a powertrain calibration engineer for one of the worlds largest. How to tune and modify motorcycle engine management systems. The st170 engine is basically a trick zetec with a stronger bottom end and variable inlet cam timing. To get in excess of 200 bhp youd need eight grandplus. They feature at powers lightweight precision machined billet parts, along with our unique patented shaftless technology and knife edged butterflies which offer improved airflow and performance. Anyhow there are great departuresthe motor has chaindriven cams as contradicted to the zetecs cinch, in addition to the instigation and depletes are individually on the inverse sides. Scholar gas flowed head with kent fz1802 camshafts and. The first production zetec dates back to 1992, when it first appeared in escorts 1.
With a real engine power of up to 400 hp and an incredible torque, you accelerate like a rocket. How to design, build, modify, and tune efi and ecu systems. Currently running standard internals with a 4 brach exhaust manifold and throttle bdies and she is throwing out approx 170bhp. I would like more power for overtaking, but have no interest in motorsport of any kind, so would want the motor to remain userfriendly on the road. It is slightly taller, and longer, but not that much bigger. We were impressed with how compact this engine is and after inspecting this engine we saw the power potential was huge so we set out developing it and we were not to be disappointed.
Maybe intake, compression, power, exhaust is less offensive, but i doubt it leaves as much of an impression on the mind. It has an output of 75 bhp 76 ps56 kw of power at 5000. We estimate the labour time to be approximately 12. As with all parts of the tuning aftermarket, there is a lot of rumour, myth, chinese whispers and general misunderstanding about how to extract power from an engine hopefully the below will clear up a few things you can replace 1. The pumaspeed workshop team are ready to fit the black top 1400cc zetecse engine in our head office located here we estimate the labour time to be approximately 12. Just finished dyno tuning my 204,000 mile 2002 ford focus. Tuning the zetec page 2 last on march 28 2017 physical dimensions exacty how big is the zetec engine.
When you exceed the base output of the engine by a factor of 2550% more you may start to hit reliability issues. Zetec engine number right, ive spent the afternoon trawling through the posts and searching for details on where to find the engine number on my zetec block. This book explains how the efi system determines engine operation and how the. Designing and tuning highperformance fuel injection systems. Wideband oxygen sensor essentially measure the amount of oxygen in the exhaust stream. Having built and modified successfully ford zetec engines since they evolved we turned to the then new ford 1. This book provides indepth explanations of fuel injection tuning by one of the. Ford zetec blacktop 45mm this product is a directtohead set of throttle bodies which are port matched to suit the ford zetec blacktop engines. How to breakin and tune ford fe engines guide by diy ford. The chapters are well planned and contain a wealth of detail, tables, and calculation methods. Ford zetec e tuning guide the name zetec is pretty confusing because its now used by ford as a badge on the back to describe a level of trim. Fitments are for the silver top 1800s, and both silver and black top 2. The following zetec engine kits are designed for customers who have sourced their own ford zetec engine and have a pair of 40 45dcoe carburettors.
I have skimmed through many ems tuning books and never bought any of them because they were. None of the zetec range out of the focus have variable valve timing, whether it is 1. Feb 24, 2012 unlike the zetec, the head has huge ports and quite imposing valves, again putting in its wellbreathinglow discharges status. Zetec component kits carbsthe following zetec engine kits are designed for customers who have sourced their own ford zetecengine and have a pair of 4045dcoe carburettors. Modern engines offer a greater potential for performance and economy than. Tuning the zetec page 1 last on march 28 2017 zetec 2. Its just a ford brand name for its beltcam twincam four valve per cylinder four cylinder engines.
Dunnell engines duratec and zetec engines and components for. Notice how this naturally aspirated engine develops approximately 86% engine load at wot. This is the most recent electrifying capacity unit to claim roots in passage and looks absolutely much similar to the zetecin particular when that motors badged accordingly. Hey guys, i have a focus 2 litre zetec i was seeing if anyone had come across any effective tuning mods to the engine, i already have a full ashley competition exhaust system cat back. Porsche carrera 4 2012 242 bhptonne mitsubishi evo 6 200bhptonne. Pumaspeed independant ford st focus rs mk2 2009 tuning. So, prettymuch like everyone else on these forums, i was wondering if you could give me some suggestions. Basically, im 17, got the car described above and want to tune it up as best i can, but being a student. I found the book very interesting and enlightening, i will never have access to a lot of the equipment he explains how to use but i will know enough to keep my engine builder from being lazy. For our overseas customers the n1 base engine is 898,000yen.
Beginners as well as experienced tuners will benefit from key information on numbers and buttons that should not be touched, the use of a home pc or laptop to tune like a. There is very little external difference between the series 1 and 2 engines so the modifications listed should apply to both engines. It is a silvertop thats coming out so its a straight swap. Not sure if black top or silvertop makes any difference. Smaller engines generally have little scope for tuning. On top of this, theres a smaller capacity zetec described elsewhere plus, late zetecs were made to look like the latest duratecs. Tuning the 1800 zetec page 1 general gassing pistonheads. Engine the ecoboost engine is powerful from factory, but able and willing to produce so much more with some well chosen modifications. The zeta name was dropped in favour of zetec when italian car maker. Weber alpha throttle body kit ford zetec retro rides. The standard engine with throttle bodies would make a very healthy 165bhp at the flywheel with a dyno setup. What are some good books on tuning engines for performance. Greg banish is a powertrain calibration engineer for one of the worlds largest auto.
Noteworthy are the chapters on cooling, exhaust and the ignition system. The first zetec branded engine was the zeta family, introduced for the 1992 model year powering the fifth generation of the european ford escort, the third generation orion and the mk. As tools for tuning modern engines have become more powerful and. Ford motor company used the zetec name on a variety of inline 4 cylinder automobile engines. This air consumption is used by the pcm to calculate engine load. This is the engine which this project is based upon. Turbo engines generally speaking have wider tolerances than a nasp engine. I was excited to post up my dyno tune experience here after seeing most of your vehicles here, its not a high horsepower car but it sure is fun. Compare that to tuning a traditional ford engine such as a pinto. Zetec tuning talk morgan morgan sports car discussion. Having the same bellhousing bolt pattern means that they are compatible with existing. This shows the first full pull, the results of tuning prior to shipping to the contest, and the final best output. I have already fitted an induction kit and am fitting a cat back exhaust system next week. It is a must have for tuners and calibrators and a valuable resource for anyone who wants to make.
The first zetecbranded engine was the zeta family, introduced for the 1992 model year powering the fifth generation of the european ford escort, the third generation orion and the mk. Dunnell engines ford duatec, ford zetec engines supplies of ford components for the road and motor sport. The article is actually based on tuning the ford fiesta zetec s but the article below is an extract of the engine tuning part of this guide. The cams are interchangeable, so a 115bhp unit will become a with the addition of the better rs cams.
May 30, 2018 designing and tuning highperformance fuel injection system by greg banish and performance fuel injection systems hp1557. Currently powering the mondeo and soon the allnew focus, the duratec is the. Been doing a bit of research and other items on the to do list are an fse. The duratec h4 is an all alloy engine with chaindriven cams and the induction and exhaust on opposite sides of the head to the zetec. Everybody seems to agree this engine is rather flat. Zetec engine incar engine repair procedures 2c3 2c 1.
Can you tell me its tuning contents through this number. Steel h beam rodslow compression steel pistons compression ratio 8. The entire tuning process is exhaustively presented with information on the operation of ford electronic engine control, performance chips, and obdii diagnostic tools. The definitive manual on tuning for performance or. So, youll either have to chat to specialists such as interpro 01454 412777 or performance turbo systems 01582 731733 and have a custom turbocharged engine built from scratch, but be warned, it wont be cheap. A 2ltr zetec blacktop powered seven kitcar would weigh in around 600kg built to comfortable road spec. This factfilled guide covers all aspects of engine tuning in detail, including filters, carburation, intake manifolds, cylinder heads, exhaust systems, camshafts, valve trains, blocks, cranks, con rods and pistons, plus lubrication systems and oils, ignition systems, and nitrous oxide injection. Having the same bellhousing bolt pattern means that they are compatible with existing ford four cylinder engine types and indeed are a direct replacement for the ageing ford. Dunnell engines duratec and zetec engines and components. Already have escort sump and water pump, dohc starter etc etc.
The pumaspeed workshop team are ready to fit the black top 1400cc zetecse engine in our head office located here. Tracy martin is the author of five motorbooks workshop series books, including, how to use automotive diagnostic scanners, how to diagnose and repair automotive electrical systems, motorcycle electrical systems troubleshooting and repair, how to tune and modify motorcycle engine management systems, and how to troubleshoot, repair and modify motorcycle. A great example showing the benefits of dyno tuning is thi 2008 engine masters challenge entry. Welcome to protune your race and engine tuning specialists. Has some yamaha origins, and i believe the basic design metamorphised into the duratec. It would be worth giving it the once over to make sure there is nothing else wrong with it, you may find after this repair it runs for another 50,000 miles. Tuning engines can be a mysterious art, all engines need a precise balance of fuel, air, and timing in order to reach their true performance potential. Advanced tuning takes enginetuning techniques to the next level. I ran an 1800 zetec last year and upgraded to a 2 litre this year. Full 14 day money back guarantee fully mobile across the uk.
1528 629 1018 1337 879 681 20 917 1558 533 1208 392 603 1194 1091 729 1026 341 939 347 192 467 1223 1314 1301 241 1472 1437 670 3 1100 450 181 1464 1398 1265 1434 1342 981 892 915 1117